Committed to this principle, we are specialized in the electrification of non-road mobile machinery for years
Feasibility Studies & System Design
Before a concrete project is implemented, we regularly carry out feasibility studies on behalf of clients. The feasibility studies basically clarify the following three aspects:
- Technical feasibility
- Economic viability
- Ecological relevance
All electrical components of the machines or parts are drawn, planned and entered into the schematic so that all components can be accommodated in the model.
- Electronic schematic drawing 2D (EPLAN P8)
- Cable harness development 3D (EPLAN Harness)
- PCB design (Altium)
Mechanical & Thermal Development
All components of the machines or parts are designed, planned and entered into the system so that all components can be represented in the model in this way.
- Mechanical design 3D CAD (Solidworks)
- Assembly and product visualisation (Solidworks Composer)
- Thermal system design (Visio)
One of our core competences is software development for products, electric drives, complete systems and vehicles. This enables us to develop vehicle control units, displays or operating panels completely in-house.
- Industry standard IEC 61131-3 CODESYS und C
- Versioning with SVN and git
- Connection to Remote Systems (IoT)
Prototype Construction & Production
For 10 years we have been building prototypes and small series of electric vehicles and machines. This results in well-founded experience concerning intensive testing and the evaluation of all findings for series productions.
- Prototype construction of vehicles and machines
- Assembly of mechanical, thermal and electrical components
- HV work with trained employees
Documentation & Certification
Various technical documentations are required for machines and products. The creation of these documents provides the basis for a successful continuation of the projects.
- Operating instruction, workshop manual, spare parts catalogue
- Clearance instructions & rescue card
- CE certification
High-voltage distribution system
With the FUSION high-voltage distribution system, several battery troughs and consumers can be connected and protected on both sides via both poles.
DC fast charging interface
With the INTERFLOW DC charging system, a DC fast charging interface can be integrated into a vehicle or machine with little effort.
Remote maintenance system
With the INSIGHT Remote System you get a powerful diagnostic tool and increase your efficiency by remote maintenance.
What components do we actually install in a standard electric excavator?
Get an idea of what drives an electric excavator (roughly simplified, of course).
Internship at SUNCAR - from the perspective of intern Mauro
An internship at SUNCAR means a lot of responsibility but also a lot of fun and learning. Our team really appreciates interns - they bring valuable input to all areas and to be honest, we take many of the interns to heart so much that we keep them on as hourly employees or in a permanent position with the company.
So if you would like to become Mauro's successor, please apply today!
Are you interested in one of our products, or do you need a customization?
We accompany you from the concept to the elaboration and up to the serial product.
Electromobility from a single source
SUNCAR is a young clean-tech company specializing in the electrification of construction machinery as well as commercial and special vehicles. Thanks to the extensive experience in the development of complete systems, conversion of diesel-powered new machines and creation of individual solutions, SUNCAR is a reliable partner and offers electromobility from a single source.
Our competences include the preparation of feasibility studies with the rough system design as well as the complete electrical development with selection and dimensioning of the components including design of the cable harnesses. Furthermore, we offer development support for mechanical and thermal design with the help of detailed 3D CAD models. In addition, one of our core competences is the software development of the vehicle control and the operator interface, together with the worldwide networking via mobile radio through our INSIGHT Remote System.
We offer a wide range of services and products
In our development center, we also offer prototyping services. Thanks to our local manufacturing partners and component suppliers as well as our large standard parts stock, we are able to provide an uncomplicated, fast and high-quality prototyping service from one source. We also prepare documentation such as manuals, instructions, spare parts catalogs and have the vehicles certified for approval by our partners. Thus, nothing stands in the way of the operation of the machine and a possible series production. With the FUSION high-voltage distribution systems, we have an attractive solution for an electrical connection between the main electrical components in our portfolio, and with the INTERFLOW DC fast charging interface, any battery-electric vehicle can be charged in a very short time. The INSIGHT telematics system allows efficient fleet management and enables remote maintenance, and the MOVASYST assistance systems for excavators make work more efficient and significantly increase safety.
If you are interested in any of our services or products, please do not hesitate to contact us